Sr. Manufacturing Engineer
Freudenberg Medical · Alajuela
Description du poste
About the role
Freudenberg Medical, a trusted CDMO for medical devices and pharmaceuticals, is looking for a Senior Manufacturing Engineer to lead process development, optimization, and validation. The role focuses on applying scientific, data‑driven methods to ensure compliance with ISO standards and GMP regulations.
Key responsibilities
- Develop, optimize, and validate manufacturing processes using DOE, FMEA, SPC and ensure IQ/OQ/PQ compliance.
- Create and maintain technical documentation such as BOMs, work instructions, validation protocols, and quality records.
- Lead cross‑functional teams on sustaining engineering projects and act as the engineering liaison between production, quality, suppliers, and customers.
- Drive Lean/Six Sigma and Kaizen initiatives to improve productivity, quality, delivery and cost.
- Design, evaluate and implement tooling, automation, and equipment upgrades; manage capital projects and new technology integration.
- Monitor KPIs (OEE, yield, downtime), develop cost models and support make/buy decisions.
Required profile
- Bachelor’s degree in Engineering or a related technical field.
- 5–8+ years of experience in regulated contract manufacturing of medical devices.
- Deep knowledge of ISO 13485, ISO 14001, ISO 14971 and GMP (including 21 CFR 820).
- Extensive experience with process validation, DOE, IQ/OQ/PQ and statistical process control.
- Proven ability to lead continuous‑improvement projects using Lean and Six Sigma methodologies.
Required skills
- Design of Experiments (DOE)
- Failure Mode and Effects Analysis (FMEA)
- Statistical Process Control (SPC)
- Advanced Product Quality Planning (APQP)
- IQ/OQ/PQ validation protocols
- Lean Six Sigma / Kaizen
- Root‑cause analysis
- OEE monitoring and cost modeling
What we offer
- Cafeteria with fresh hot and cold food on‑site.
- Inclusive diversity programs and employee‑driven sustainability projects.
- Corporate events celebrating team successes.
- Strong focus on workplace safety and a stable work environment.
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Freudenberg Medical
Alajuela
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