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Sr. Manufacturing Engineer

Freudenberg Medical · Alajuela

New
Onsite Senior 🇬🇧 English
DOE FMEA SPC APQP IQ/OQ/PQ Kaizen Root cause analysis

Job description

About the role

Freudenberg Medical, a trusted CDMO for medical devices and pharmaceuticals, is looking for a Senior Manufacturing Engineer to lead process development, optimization, and validation. The role focuses on applying scientific, data‑driven methods to ensure compliance with ISO standards and GMP regulations.

Key responsibilities

  • Develop, optimize, and validate manufacturing processes using DOE, FMEA, SPC and ensure IQ/OQ/PQ compliance.
  • Create and maintain technical documentation such as BOMs, work instructions, validation protocols, and quality records.
  • Lead cross‑functional teams on sustaining engineering projects and act as the engineering liaison between production, quality, suppliers, and customers.
  • Drive Lean/Six Sigma and Kaizen initiatives to improve productivity, quality, delivery and cost.
  • Design, evaluate and implement tooling, automation, and equipment upgrades; manage capital projects and new technology integration.
  • Monitor KPIs (OEE, yield, downtime), develop cost models and support make/buy decisions.

Required profile

  • Bachelor’s degree in Engineering or a related technical field.
  • 5–8+ years of experience in regulated contract manufacturing of medical devices.
  • Deep knowledge of ISO 13485, ISO 14001, ISO 14971 and GMP (including 21 CFR 820).
  • Extensive experience with process validation, DOE, IQ/OQ/PQ and statistical process control.
  • Proven ability to lead continuous‑improvement projects using Lean and Six Sigma methodologies.

Required skills

  • Design of Experiments (DOE)
  • Failure Mode and Effects Analysis (FMEA)
  • Statistical Process Control (SPC)
  • Advanced Product Quality Planning (APQP)
  • IQ/OQ/PQ validation protocols
  • Lean Six Sigma / Kaizen
  • Root‑cause analysis
  • OEE monitoring and cost modeling

What we offer

  • Cafeteria with fresh hot and cold food on‑site.
  • Inclusive diversity programs and employee‑driven sustainability projects.
  • Corporate events celebrating team successes.
  • Strong focus on workplace safety and a stable work environment.

Questions fréquentes

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Published 22 hours ago

Expires 1 month from now

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Freudenberg Medical

Alajuela