NPI Molding Engineer II

About the role

Freudenberg Medical is seeking an NPI Molding Engineer II to support the development, optimization, and validation of injection molding processes for new product introductions and manufacturing transfers. The role works closely with cross‑functional teams to ensure stable, repeatable, and high‑quality production for medical device and pharmaceutical customers.

Key responsibilities

• Develop, characterize, and validate injection molding processes for new products and transfers.
• Apply scientific molding principles to define process windows and control parameters.
• Conduct Design of Experiments (DOE), mold characterization, and process capability studies.
• Lead IQ, OQ, and PQ validation activities and maintain compliance with quality and regulatory standards.
• Collect, analyze, and interpret process and quality data using statistical tools.
• Run mold trials, engineering runs, and scale‑up activities from development to production release.
• Collaborate with tooling, quality, manufacturing, validation, supply chain, and project management teams.
• Provide input during Design for Manufacturability (DFM) reviews and tooling discussions.
• Troubleshoot molding issues using structured problem‑solving and root‑cause analysis.
• Prepare and maintain technical documentation, validation records, and change‑control files.

Required profile

Required skills

• Injection molding process development
• Design of Experiments (DOE)
• Statistical data analysis
• Process validation (IQ, OQ, PQ)
• Root cause analysis and structured problem‑solving

What we offer

• Cafeteria/Canteen with fresh hot and cold food on‑site
• Inclusive diversity & inclusion initiatives
• Comprehensive health insurance
• On‑site medical service
• Meal allowance to make meals more affordable